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Shenzhen AOCHUAN Technology CO., LTD.
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Thermal Putty

One-Part Dispensable Thermal Interface Materials


AOK TM Series thermal putty offers conformable thermal interface options for electronic assemblies with uneven surfaces or component-height variation. Explore grades with different material forms and curing behaviours, then match the material to your gap, assembly conditions and dispensing process. Review the grade details or share your application requirements with AOK.

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Thermal Putty

Types of Thermal Putty

TM200-L Low-Volatility Thermal Putty
2.0 W/m·K: A low-volatility, highly conformable thermal putty designed for gap-filling applications where silicone volatilization and low assembly stress are important considerations.
TM300-1 One-Part Thermal Putty
3.0 W/m·K: A highly moldable, one-part thermal putty that can accommodate different material forms and application requirements, providing flexible thermal gap-filling options.
TM400-1 One-Part Pre-cured Thermal Putty
≥4.0 W/m·K: A pre-cured thermal putty designed for conformable gap filling with low installation stress, supporting thermal contact between uneven electronic surfaces.
TM500 One-Part High-Performance Thermal Putty
5.0 W/m·K: A thixotropic silicone thermal putty combining thermal conductivity, electrical insulation and dispensing adaptability for electronic thermal management applications.
TM600 Preformed High-Efficiency Heat Conductive Mud
6.8 W/m·K: A pre-cured thermal putty offering conformable gap filling and low installation stress for electronic assemblies requiring higher thermal conductivity.
TM800 Post-Curing High-Performance Thermal Putty
8.0 W/m·K: A highly conformable silicone thermal putty with post-curing behavior, offering thermal conductivity and electrical insulation for electronic gap-filling applications.
TM1000 One-Part High Performance Liquid Gap Filler
10.0 W/m·K: A high-thermal-conductivity, semi-flowable gap-filling material designed to support automated dispensing and thermal management in electronic assemblies.
TM1200 One-Part High-Performance Thermal Putty
12.0 W/m·K: A high-performance, semi-flowable thermal putty combining thermal conductivity and electrical insulation with material characteristics suitable for automated dispensing.
TM1500 One-Part High-Performance Thermal Putty
15.0 W/m·K: The highest thermal conductivity grade listed in AOK's current TM Series Selection Guide, offering a semi-flowable material option for demanding thermal interface applications.
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Advantages of Thermal Putty

08. Flexible Packaging Options
08. Flexible Packaging Options

Available in 30 mL, 50 mL and 300 mL cartridges, plus 5 kg and 20 kg packaging for different production needs.

01
01. High Thermal Conductivity
01. High Thermal Conductivity

2.0–15.0 W/m·K thermal conductivity for various heat dissipation requirements.

02
02. High Electrical Insulation
02. High Electrical Insulation

Provides reliable electrical insulation while supporting efficient heat transfer.

03
03. Low Compression Stress
03. Low Compression Stress

Conforms to uneven gaps with minimal pressure on sensitive electronic components.

04
04. Good Temperature Resistance
04. Good Temperature Resistance

Operates from -40°C to 150°C for a wide range of electronic applications.

05
05. Low Interface Thermal Resistance
05. Low Interface Thermal Resistance

Fills air gaps and improves thermal contact between components and heatsinks.

06
06. Automated Dispensing
06. Automated Dispensing

Supports automated dispensing processes for efficient and consistent material application.

07
07. UL 94 V-0 Flammability Rating
07. UL 94 V-0 Flammability Rating

V-0 flammability performance for electronic thermal management applications.

08
Choose Thermal Putty Around Your Assembly Requirements

Choose Thermal Putty Around Your Assembly Requirements

Selecting the right thermal putty involves more than thermal conductivity. AOK TM Series offers different thermal performance and dispensing characteristics to meet various electronic assembly needs. Consider the interface gap, thermal resistance, dispensing process, and electrical requirements to identify a suitable grade for your application.

01
1. Gap Size and Assembly Conditions

Evaluate the interface gap, contact area, and component height differences before selecting thermal putty. Consider the available assembly pressure and mechanical stress on sensitive components. The selected material should conform to uneven surfaces while maintaining reliable contact between heat-generating components and cooling structures.

02
2. Thermal Conductivity and Resistance

AOK TM Series offers thermal conductivity options from 2.0 to 8.0 W/m·K. Compare both thermal conductivity and thermal resistance under specified test conditions. Higher conductivity does not always mean lower interface resistance, so select a grade based on your application's thermal performance requirements.

03
3. Dispensing and Processing Requirements

Consider the dispensing method, equipment compatibility, and production requirements. Different TM grades offer flow rates ranging from 2.5 to 20 g/min, with TM400 specified as greater than 1 g/min. Evaluate dispensing consistency and material handling under your actual production conditions.

04
Industrial Electronics

Industrial application areas include LED systems, power supplies, power converters, scanners and industrial control equipment.

1. Gap Size and Assembly Conditions
2. Thermal Conductivity and Resistance
3. Dispensing and Processing Requirements
Industrial Electronics

Thermal Putty, Thermal Pads or Thermal Paste?

Thermal Putty, Thermal Pads or Thermal Paste?
Thermal Putty, Thermal Pads or Thermal Paste?
V
S

Thermal putty, thermal paste and thermal pads are all thermal interface materials, but they are not interchangeable in every application.

The appropriate material depends on interface geometry, assembly conditions and the required heat-transfer path.


FeatureThermal PuttyThermal Paste / GreaseThermal Pads
Material formConformable, moldable or dispensable materialPaste-like compoundPreformed sheet
Typical interface considerationIrregular or varying gapsThin interfaces with close surface contactDefined gaps and specified compression
Application methodDispensing or placement, depending on gradeControlled application of pastePlacement of preformed pad
Thickness controlDepends on deposit and assemblyDepends on interface designBased on nominal thickness and compression
Manufacturing considerationFlow properties, dispensing and assemblyApplication consistency and interface conditionsThickness, positioning and compression
Selection requirementGrade-specific and application-specific validationGrade-specific and application-specific validationGrade-specific and application-specific validation



Thermal Putty vs Thermal Paste

  • Thermal paste is commonly used in thin interfaces between closely mated surfaces, while thermal putty is considered for applications requiring gap filling and accommodation of surface or component-height variation.

  • Thermal conductivity alone does not establish which material will perform better.

  • The selection should account for the interface thickness, contact conditions and application requirements.

Further Reading: Thermal Putty vs Thermal Paste: Key Differences



Thermal Putty vs Thermal Pads

  • Thermal pads provide a preformed material with a specified nominal thickness. They can be suitable for repeatable assembly when the interface dimensions and compression requirements are known.

  • Thermal putty offers a different application approach where the material needs to conform to irregular surfaces or accommodate variations in component height.

  • Neither material is universally better. Performance depends on the selected grade and the intended assembly.


Further Reading: Thermal Putty vs Thermal Pads: Material and Heat Transfer Differences


Contact AOK
Thermal Management Materials Solution Supplier
sales@aok-technologies.com
[email protected]
+86 755 2976 5899
+86 755 2976 5899
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302 Guihua Road, Guixiang Village, Guanlan Town, Longhua District, Shenzhen City, Guangdong Province, P.R China
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